Deep Learning Inspection

The most significant feature of deep learning is its ability to learn, enabling it to autonomously recognize important patterns and rules from the images it has been trained on, and perform tasks such as decision-making and prediction.
In simple terms, deep learning is a process that allows interaction between the operator and the equipment.

Image acquisition

Image acquisition is the first crucial step in vision inspection, essential for evaluating product quality. If the quality of image acquisition is not excellent, it becomes challenging to accurately detect defects in subsequent inspection stages. Image acquisition can generate numerous images under various conditions, making it important to select the most suitable images for defect detection.

Our company enhances the quality of image acquisition through the following technologies:
· Utilizing special mirrors with a reflectance rate of 99.99%, enabling equipment miniaturization and providing sharper image acquisition.
· Using high-intensity LEDs tailored to the product's characteristics to ensure stable image acquisition even at high speeds.
· Incorporating high-transmittance glass to protect cameras and lighting from external factors while maintaining distortion-free image acquisition.

Through these technologies, our company improves the quality of image acquisition, increasing defect detection rates, and enhancing production efficiency.

Seal Inspection

Seal inspection is an examination conducted to identify errors in characters, numbers, logos, or symbols stamped on the product's surface. The inspection employs OCR and pattern recognition to detect errors, marking the location and inspection items in red when defects are identified and saving the image.

Seal inspection is widely used in the manufacturing industry to enhance the stability of automated processes and improve product quality.

Our company conducts inspections using self-developed high-speed image acquisition technology and image filtering systems to generate high-contrast images. This minimizes inspection errors and allows for the swift detection and removal of defective products from the production line through a high-speed reject system.

Cap Sealing Inspection

Cap sealing inspection is a point inspection conducted to verify whether the product's cap (lid) is securely in place and properly sealed. This inspection is carried out for the sake of detection stability, utilizing a minimum of three cameras and three rear-facing backlights. Installing four or more cameras can minimize the inspection dead zone and duplicate the inspection area for greater precision. It accurately detects sealing defects such as No Cap, Cocked Cap, High Cap, Cap Broken Bridge, as specified in the technical specifications. When defects are detected, the location and inspection items are highlighted in red, and the image is saved.

Cap sealing inspection is widely used in the manufacturing industry, enhancing the stability of automated processes and improving product quality.

Our company conducts inspections using self-developed high-speed image acquisition technology and image filtering systems to produce high-contrast images. This minimizes inspection errors and enables the rapid detection and removal of defective products from the production line through a high-speed reject system.

Cap Presence Inspection

Cap Presence Inspection refers to the process of inspecting the quality of caps (lids) used in the manufacturing process of beverages or food products. This inspection primarily involves meticulously checking not only for visual defects but also the alignment, positioning, and seal integrity of the caps to maintain quality and provide consumers with safe products.

Heterogeneous Cap Inspection

Heterogeneous cap inspection is an examination conducted to verify if the product's cap has been sealed with a cap that belongs to the correct product. The inspection precisely detects whether caps from different types of products are sealed, as well as any damage to the cap's marking or engraving. When defects are detected, the location and inspection items are highlighted in red, and the image is saved.

Heterogeneous cap inspection is widely used in the manufacturing industry, enhancing the stability of automated processes and improving product quality.

Our company conducts inspections using self-developed high-speed image acquisition technology and image filtering systems to produce high-contrast images. This minimizes inspection errors and enables the rapid detection and removal of defective products from the production line through a high-speed reject system.

DataMatrix Code, QR Code, Barcode Inspection

Code inspection is conducted to verify if barcodes are imprinted on the product's cap or label. The inspection combines various types of checks, including barcode recognition, verification of the correct barcode location based on field conditions and customer requirements, and detection of barcode quality issues. When defects are detected, the location and inspection items are highlighted in red, and the image is saved.

Code inspection is widely used in the manufacturing industry, enhancing the stability of automated processes and improving product quality. Additionally, it has become increasingly important as a means of providing ingredient information to consumers, expanding its scope of application.

Our company conducts inspections using self-developed high-speed image acquisition technology and image filtering systems to produce high-contrast images. This minimizes inspection errors and enables the rapid detection and removal of defective products from the production line through a high-speed reject system.

Capacity Inspection

Capacity inspection is an examination conducted to measure the amount of product inside a container and confirm if it is within the appropriate volume. The inspection precisely detects overfilling, underfilling, or no filling down to the milliliter level and highlights the location and inspection items in red when defects are detected, saving the image.

Capacity inspection is widely used in the manufacturing industry, enhancing the stability of automated processes and improving product quality.

Our company conducts inspections using self-developed high-speed image acquisition technology and image filtering systems to produce high-contrast images. This minimizes inspection errors and enables the rapid detection and removal of defective products from the production line through a high-speed reject system.

Label inspection

Label inspection is an examination conducted to verify whether the product's label or tag has been properly affixed. The inspection precisely detects the presence of labels or tags, any damage, the correct location, the accurate shape, and the presence of labels or tags from different products. When defects are detected, the location and inspection items are highlighted in red, and the image is saved.

Label inspection is widely used in the manufacturing industry, enhancing the stability of automated processes and improving product quality.

Our company conducts inspections using self-developed high-speed image acquisition technology and image filtering systems to produce high-contrast images. This minimizes inspection errors and enables the rapid detection and removal of defective products from the production line through a high-speed reject system.

EBI·ECI inspection

EBI (Empty Bottle Inspection) and ECI (Empty Can Inspection) are inspections conducted to verify the quality of empty bottles and empty cans used in the manufacturing process. The inspections precisely detect external and internal defects, contamination, cracks, incomplete shapes, and more. When defects are detected, the location and inspection items are highlighted in red, and the image is saved.

EBI·ECI inspection is widely used in the manufacturing industry, enhancing the stability of automated processes and improving product quality.

Our company conducts inspections using self-developed high-speed image acquisition technology and image filtering systems to produce high-contrast images. This minimizes inspection errors and enables the rapid detection and removal of defective products from the production line through a high-speed reject system.

High-speed rejecter system

The high-speed rejector system is a system designed to swiftly remove detected defective products from high-speed production lines without interrupting the line's operation. The system comprises a control unit (PLC), an air supply device, rejectors, and a reject bin, with the primary objective of removing target products to their designated locations.

Our company employs a high-speed rejector system developed in-house, which is capable of being applied to production lines with speeds of up to 2,000 BPM (Bottles Per Minute). Additionally, built upon excellent durability and reliability, this system rapidly eliminates defective products, thereby enhancing the stability of the production process.

Keg inspection

Keg inspection is an examination conducted to verify the quality of kegs used for transporting beverages. The inspection precisely detects external defects, leakage, capacity, valve alignment, and the presence of closures, highlighting the location and inspection items in red and saving the image when defects are detected.

Straw inspection

Straw inspection is an examination conducted to verify the quality of straws. The inspection precisely detects the length, thickness, twisting, contamination, and more of the straw, highlighting the location and inspection items in red and saving the image when defects are detected.

Sealing Inspection (Thermographic)

Sealing inspection is an examination conducted using thermographic technology to confirm the presence of sealing responsible for product containment. The inspection analyzes the heat patterns of the sealing area using a thermographic camera, precisely detecting the sealing status, and highlighting the location and inspection items in red and saving the image when defects are detected.

Down Bottle Reject System

The Down Bottle Reject System is a system designed to identify and swiftly remove bottles that have fallen on the production line, preventing safety incidents caused by fallen bottles and avoiding production interruptions to enhance production efficiency. The system consists of a control unit (PLC), a reject system, and sensors. The control unit receives information from the sensors to identify fallen bottles, and the reject system removes the fallen bottles to their designated locations.

Our company employs a Down Bottle Reject System developed in-house, and its field application results have significantly reduced production downtime due to fallen bottles, enhancing production efficiency and ensuring the stability of the production line.

Other Businesses

Our company engages in the import, sale, and operation of equipment for beverage production lines and fire suppression equipment products, in addition to the vision inspection machine business. We strive to provide customized solutions that meet customer requirements while emphasizing safety management.

User-Friendly UI & Remote After-Sales Service

CamTec's program UI enhances operational convenience. With an intuitive and user-friendly interface, users can easily operate and monitor the system. Furthermore, it provides functions for post-management and item management, simplifying tasks and maximizing work efficiency.